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1.) Babcock Pad Roll Bleaching Range for long-term reaction processes with integrated washing and dwelling stations for average weight of 250 - 350gr/sqm.
Year of Construction: 2002
Fabric width: max 1600 mm Roller width: 1800 mm Side of drive: left in direction of fabric run Side of service: opposite the side of drive Fabric speed: max 8 - 80 m/min production speed: max 50 - 60 m/min
Consisting of: - Inlet from A-frame with EL cloth guiders KF2020 into bleaching compartment (20 meters and 700 litres), followed by squeezer, wetting tank and take up in A-frame with separated drive. Controlled by Siemens Simatic C7-634 control system. - Separate chemical mixing stations for 6 possible mixes fully automatic from recipe. - 4 separate and individual dwelling stations for Cold or Hot bleaching process each with 3 000 meter content - 3 compartment washing units with an average speed of 20 - 50 m/min with inlet from A-frame with KF 2020 guiders, each washing boxes with individual squeezers and exit in big batch rolls. Line has a built in water filter system as well. - 380 V, 3 phases, 50 cycles
Fabrics:
- Linen
- Cotton
- Mixes
Electric Power: - winding drive DC - 5,6 kW - main drive AC - 24 kW - auxiliary drive AC - 5 kW
Water Consumption:
6-8 l/kg fabric
Steam Consumption: - for washing machine: 0,3 kg/kg of fabric - for heating up zone and reaction chamber during winding: 0,4 kg/kg of fabric - for chamber during reaction time: 20,0 kg/kg of fabric - for heating fresh water: 0,16-0,2 kg/kg of fabric
The Range consisting of: - Fabric entry assembly (pendulum compensator, pneumatically controlled fabric guiders KF 2020, fabric guide roller, air presur control device, leng counter, metric with 2 digital counters of lot lengths and 1 digital counter of shifts) - Final Washing range convitex-C (3 pcs of Convi-Tex-C compartment, size 30, spray line for liquor separation, heating system, temperature regulator, 3 drive of upper rollers with Relax drive, squeezing mangle with drive, control system for water feeding, chemical dosing device, liquor distributor device) - Fabric exit assembly (descending batch winder for batch diameter max. 2000 mm, fabric guide roller and curved expander roller, framework - Fabric entry assembly (pendulum compensator, pneumatically controlled fabric guiders KF 2020, fabric guide roller, air presur control device - Impregnating unit Convitex-C (1 pc. - Convi-Tex-C compartment, size 20, heating system, bulkheads for Convitex washing compartment, liquor distributor
2.) VALD HENDRIKSEN AT 1400/2200 Dyeing Machine Year of Construction: 2004
- 2000 mm working width,
- Atmospheric Jigger controlled by Sedomatic 5000 programme, content 1500 meters - 380 V, 3 phases, 50 cycles
3.) MEZZERA VGC Dying Machine Year of Construction: 2005
- 2000 mm working width - Sample Atmospheric Jigger for max content 60 meters, 6 bars.
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