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SPUN-LACE PRODUCTION PLANT

Reference No. 8675410
Assets SPUN-LACE PRODUCTION PLANT
Description Spun-Lace Production Plant with Hergeth/Hollingsworth, Celli, Bonino, PerfoJet, Fleissner and Cressa machinery.
Year 1991-1995
Location EUROPE
Details

Line L001 Spun-Lace

Units

Line 001

Information

 

 

 

 

Card Width

mm

3500 mechanical / 3450 web

 

Trim Width

mm

3250, if 50 gsm
3150, if 30 gsm

Ave. Cust. Width 3200 mm

Max Operating Speed

m/min

130

Normal operating speed 110 - 120 m/min

Minimum Basis weight

g/m²

30

Average 45 gsm

Maximum Basis weight

g/m²

70

 

Number of Cards

number

2

 

Age (start-up)

year

1991

 

Age (last major rebuild)

year

1995

Added 2nd card and more hydro-entangling

Max production rate

gross kg/h

420 + 420 kg/h

Carding limiting line output

Production rate

gross m2/h

 

 

 

Fiber preparation

 

 

 

mm x dtex

Viscose / Rayon

 

- 100%

 

Polyester

 

- 100%

 

Polypropylene

 

- 50%

 

Bio-component PE / PP

 

- 10%

 

Number of fibers

 

5

 

Bale opener

description

 

 

Number

 

5

 

Supplier

 

Bonino

 

Open feeder

description

1

 

Supplier

 

Hergeth/Hollingsworth

 

Master mix

description

2

 

Supplier

 

Hergeth/Hollingsworth

 

Metal detectors

number

4

 

 

 

 

 

 

Consolidation

 

 

 

 

Spun-Lace

 

 

 

Supplier

 

Perfojet

On flat wire

Maximum pressure

bars

135

 

Number of high pressure pumps

 

3

Normally only 2 in use

Number of injectors bottom side

 

5

Normally 4 in use

Number of injectors top side

 

5

Normally 4 in use

Binder application

 

No

 

Size press supplier

 

 

 

Type of size press (vertical, horizontal, inclined)

 

 

 

Top roll fitting

 

 

 

Bottom roll fitting

 

 

 

 

 

 

 

Foam applicator

 

No

 

Supplier

 

 

 

 

 

 

 

Print bonding applicator

 

No

 

Supplier

 

 

 

 

 

 

 

Thermo Calandering

 

No

 

Supplier

 

 

 

Maximum temperature

°C

 

 

Top roll fitting

 

 

 

Bottom roll fitting

 

 

 

Variable bow

Yes/No

 

 

 

 

 

 

Drying

 

 

 

 

Number of can dryers

 

No

 

Diameter

mm

 

 

Maximum steam pressure

bars

 

 

supplier

 

 

 

Teflon coated

Yes/No

 

 

 

 

 

 

Air through dryer

 

1

 

length or diameter

mm

2000 mm

 

supplier

 

Fleissner

 

maximum temperature

 

230°C

 

minimum width

 

2800 mm

 

maximum width

 

3300 mm

 

 

 

 

 

Winder

 

Celli

 

 

Maximum width

mm

3600 mm

 

Maximum diameter

mm

2000 mm

 

Core type & size

 

350 mm shaft

 

On-line slitting possibility

 

No

 

 

 

 

 

Basis weight control supplier

 

Electronic System

 

-system type

 

Basis weigh and moisture

 

-scanners

 

1

 

Fault detector

 

With 2 cameras

Can also detect perforated products

Control system supplier

 

Electronic Systems

 

 

 

 

 

Performances

 

 

 

Uptime (calculated on planned production time)

h/24h (2005)

20.2

Jan - Jun 2006 2005 h/d

Average  deckle

mm

3200

Very good deckle usage

Average speed

m/min

95

 

Average output rate

kg/h

820

Gross production

Average basis weight

g/m²

45

Low due high amount of medical wrap

Fiber yield

%

99

 

Waste (trim + quality + process + second choice).

% (2005)

6.3

Average of Jan-Jun 2006 5,7 %

 

 

Finishing:

 

 

Off-line Winder No.

L1

 

 

Manufacturer

Celli

 

Max width (mm)

3600

 

Min width (mm)

2800

 

Max speed (m/min)

400

 

Start up year

1993

 

Major rebuild

 

 

Unwind type

Belt, break control

 

Cutting station

Share cut

 

Rewinding type

Two drum with fix drums

 

Control

Tension, draw and nip

 

Unloading type

Mobile unloading table, moves rolls from winder to wrapping line

 

Core dimensions (mm)

3" and 6"

 

Max unwind diameter (mm)

2000

 

Max rewind diameter (mm)

1150

 

Min cut size (mm)

100

 

Capacity (ton/a)

slitter designed for machine line capacity

 

 

 

 

Laminator

No

 

 

 

 

 

 

 

Off-line Calander

No

 

 

 

 

 

 

 

Sheeters/die cutters

No

 

 

 

 

 

 

 

Roll Goods Packaging

 

L001

 

 

- Gallarate

 

 

Type

 

 

Capacity

 

 

- Cressa

Home made

 

Type

Vertical wrapping line. Roll rotates

 

Capacity

Enough for line

 

Energy:

 

Electric Power

 

 

 

 

 

 

Electric power supplier

 

 

Max. available power (MVA)

 

 

Installed transformers

L001; 1 x 1600 KVA, 380 V and 2 x 2500 KVA, 660V

 

 

 

 

 

 

 

 

 

Annual consumption (MWH/A)

 

L001; 90 MWH/A (2004), 57 (2005), 34 (Jan-Jun 06)

 

 

 

 

 

 

 

 

 

Purchased power price (€/MWH)

 

 

 

 

 

 

Self-generated power

 

 

Self-generation %

 

 

Generator(s) type

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Actual power cost (if self-gen)

 

 

 

 

 

   Heat

 

 

 

 

 

Cressa

 

Steam

 

No

 

-boiler type, fuel and supplier

Small boiler used only for room heating

 

 

 

 

 

 

 

 

 

 

 

 

 

-steam capacity

 

 

-steam pressure

 

 

-avg. steam usage

 

 

-avg. steam cost

 

 

 

 

 

 

Fuels

 

 

 

 

-natural gas

 

 

 

Consumption (m3/a)

L001; 8449m3/a (2004), 5925 (2005), 3465

 

 

 

(Jan-Jun 2006)

 

 

 

 

 

 

P

 

 

 

 

 

 

-oil

 

 

 

 

Type

 

 

 

A 5% buyer's premium will be added to the final sale price.
 
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