| Details |
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Line L001 Spun-Lace
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Units
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Line 001
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Information
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Card Width
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mm
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3500 mechanical / 3450 web
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Trim Width
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mm
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3250, if 50 gsm
3150, if 30 gsm
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Ave. Cust. Width 3200 mm
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Max Operating Speed
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m/min
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130
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Normal operating speed 110 - 120 m/min
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Minimum Basis weight
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g/m²
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30
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Average 45 gsm
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Maximum Basis weight
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g/m²
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70
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Number of Cards
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number
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2
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Age (start-up)
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year
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1991
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Age (last major rebuild)
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year
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1995
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Added 2nd card and more hydro-entangling
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Max production rate
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gross kg/h
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420 + 420 kg/h
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Carding limiting line output
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Production rate
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gross m2/h
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Fiber preparation
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mm x dtex
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Viscose / Rayon
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- 100%
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Polyester
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- 100%
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Polypropylene
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- 50%
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Bio-component PE / PP
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- 10%
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Number of fibers
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5
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Bale opener
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description
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Number
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5
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Supplier
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Bonino
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Open feeder
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description
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1
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Supplier
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Hergeth/Hollingsworth
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Master mix
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description
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2
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Supplier
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Hergeth/Hollingsworth
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Metal detectors
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number
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4
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Consolidation
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Spun-Lace
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Supplier
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Perfojet
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On flat wire
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Maximum pressure
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bars
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135
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Number of high pressure pumps
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3
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Normally only 2 in use
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Number of injectors bottom side
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5
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Normally 4 in use
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Number of injectors top side
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5
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Normally 4 in use
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Binder application
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No
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Size press supplier
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Type of size press (vertical, horizontal, inclined)
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Top roll fitting
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Bottom roll fitting
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Foam applicator
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No
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Supplier
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Print bonding applicator
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No
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Supplier
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Thermo Calandering
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No
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Supplier
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Maximum temperature
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°C
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Top roll fitting
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Bottom roll fitting
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Variable bow
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Yes/No
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Drying
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Number of can dryers
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No
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Diameter
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mm
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Maximum steam pressure
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bars
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supplier
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Teflon coated
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Yes/No
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Air through dryer
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1
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length or diameter
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mm
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2000 mm
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supplier
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Fleissner
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maximum temperature
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230°C
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minimum width
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2800 mm
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maximum width
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3300 mm
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Winder
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Celli
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Maximum width
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mm
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3600 mm
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Maximum diameter
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mm
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2000 mm
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Core type & size
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350 mm shaft
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On-line slitting possibility
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No
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Basis weight control supplier
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Electronic System
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-system type
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Basis weigh and moisture
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-scanners
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1
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Fault detector
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With 2 cameras
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Can also detect perforated products
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Control system supplier
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Electronic Systems
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Performances
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Uptime (calculated on planned production time)
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h/24h (2005)
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20.2
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Jan - Jun 2006 2005 h/d
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Average deckle
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mm
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3200
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Very good deckle usage
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Average speed
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m/min
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95
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Average output rate
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kg/h
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820
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Gross production
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Average basis weight
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g/m²
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45
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Low due high amount of medical wrap
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Fiber yield
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%
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99
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Waste (trim + quality + process + second choice).
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% (2005)
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6.3
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Average of Jan-Jun 2006 5,7 %
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Finishing:
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Off-line Winder No.
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L1
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Manufacturer
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Celli
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Max width (mm)
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3600
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Min width (mm)
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2800
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Max speed (m/min)
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400
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Start up year
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1993
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Major rebuild
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Unwind type
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Belt, break control
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Cutting station
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Share cut
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Rewinding type
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Two drum with fix drums
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Control
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Tension, draw and nip
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Unloading type
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Mobile unloading table, moves rolls from winder to wrapping line
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Core dimensions (mm)
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3" and 6"
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Max unwind diameter (mm)
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2000
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Max rewind diameter (mm)
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1150
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Min cut size (mm)
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100
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Capacity (ton/a)
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slitter designed for machine line capacity
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Laminator
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No
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Off-line Calander
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No
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Sheeters/die cutters
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No
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Roll Goods Packaging
|
L001
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- Gallarate
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Type
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Capacity
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- Cressa
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Home made
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Type
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Vertical wrapping line. Roll rotates
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Capacity
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Enough for line
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Energy:
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Electric Power
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Electric power supplier
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Max. available power (MVA)
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Installed transformers
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L001; 1 x 1600 KVA, 380 V and 2 x 2500 KVA, 660V
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Annual consumption (MWH/A)
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L001; 90 MWH/A (2004), 57 (2005), 34 (Jan-Jun 06)
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Purchased power price (€/MWH)
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Self-generated power
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Self-generation %
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Generator(s) type
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Actual power cost (if self-gen)
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Heat
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Cressa
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Steam
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No
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-boiler type, fuel and supplier
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Small boiler used only for room heating
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-steam capacity
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-steam pressure
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-avg. steam usage
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-avg. steam cost
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Fuels
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-natural gas
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Consumption (m3/a)
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L001; 8449m3/a (2004), 5925 (2005), 3465
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(Jan-Jun 2006)
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P
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-oil
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Type
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A 5% buyer's premium will be added to the final sale price.
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